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Solution

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  • TOP
  • Manufacturing Solution Business

#Visualization#Automation

We develop our own sensing devices, robotic systems, and software to visualize
various physical phenomena that occur during machining in real-time and to
connect and control these systems.
Utilizing these technologies, we offer solution services that help clients
optimize their machining and solve problems.

MACHINING
SOLUTION

#Abnormal cutting tool detection

CASE STUDY

Before implementation
After implementation
  • ・Defective products caused by sudden chipping damage.
  • ・In automated operations, even if defective products occur, the process cannot stop, which leads to continuous production of defective items.
  • ・Detect abnormal vibrations caused by chipping damage.
  • ・Feedback abnormal conditions to the machine tool through precise control.
  • ・Control conditions such as machine stops and tool replacement through NC program-based conditional branching.

#FSW (Friction Stir Welding) Optimal Production

CASE STUDY

Before implementation
After implementation
  • ・We have inquiries from customers for FSW products, but we cannot respond due to lack of experience.
  • ・The quality of FSW joints is unstable and there is no solution.
  • ・Have no criteria for selecting machine tools to perform FSW.
  • ・Have no instruction manual to set up an FSW production line.
  • ・Support to train advanced production engineers and multi-task operators by our educational support service.
  • ・Support for equipment selection and tool design/manufacturing according to FSW conditions through evaluation testing services.
  • ・Support to set up production line by our integration service.

#Optimization of coolant management

CASE STUDY

Before implementation
After implementation
  • ・Unable to manage coolant , coolant’s management is complicated.
  • ・Rust and discoloration of machined parts.
  • ・Poor cutting tool performance.
  • ・Coolant is decomposed and emits a foul odor.
  • ・Improve the efficiency of daily inspection.
  • ・Automate data accumulation.
  • ・Solve coolant's problems through proper management.

#Engineer education

CASE STUDY

Before implementation
After implementation
  • ・Want to improve the productivity of machine operation.
  • ・No time to improve engineers' skills.
  • ・There is a risk of interference accidents when training on production equipment.
  • ・Want engineers to learn how to solve problems by utilizing data.
  • ・Engineers can quickly learn the necessary skills (CAD/CAM → Machinery Operation → Problem Solving)
  • ・Since it is not production equipment, there is no concern about delays due to interruptions or breakdowns.
AUTOMATION
SOLUTION

Factory-oriented system proposals from "machine processing professionals"
Comprehensive support from designing, manufacturing, and programming specialized robotic systems for machine processing.

3D Printer

Work Analysis

Operation Monitoring

Remote Support

CASE STUDY

01CNC Lathe Automation

【Features】
・Specializes in various types of product and small-quantity production
・Increase the automation for same products
・Space-saving design that requires no change in layout

02Machining Center
Automation System

【Features】
・Specializes in various types of product and small-quantity production
・We propose a machining process suitable for automation
・Space-saving design that requires no change in layout

03Mirror polishing
Robot system

【Features】
・Automate mirror polishing work that tends to rely on human
・Control pressing force of the rotating tool using a sensor-equipped spindle